Painful inner turning in AISI304?

Challenges?

The machining of long-chipping materials, such as lead-free copper or non-ferrous alloys, brings a variety of challenges with it, including strip and flawing chips, problematic burr formation and increased tool wear.

"Bird nest" affect the reliable mass production of turned parts and often require unplanned manual intervention. Unmanned production is not possible under such conditions and parts can get damaged by the chips especially with copper, aluminum, lead-free brass, stainless steel or titanium alloys.

Pain points?

Long chips
Broken tools
Manual interventions
Unstable production process
Blocked chip conveyors
Scratched workpiece surfaces
High production costs
Delay in delivery date
Rejected workpieces

Solution!

The Ifanger Swiss-MicroTurn tools of the MTEP (roughing) and MTEF (finishing) lines are specially designed for machining long-chipping materials. An integrated chip forming stage behind the cutting edge ensures the formation of short spiral and crumbling chips, which can be easily removed from the workpiece bore.

This significantly improves the quality and safety of the cutting process, while eliminating the need of time-consuming chip breaking with oscillating feed control.

The tools are available in three neck lengths (2xD, 3xD and 5xD) and can be coated with DLC or TiALN for increased requirements.

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Painful inner turning in AISI304?

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