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19.12.2024 Beckhoff Automation SA C - Automation

The perfect process solution for e-mobility

PC-based control for trickle impregnation systems for electric motor production.
Potting the windings is crucial for the performance and durability of electric motors. This is why many car manufacturers rely on impregnation systems from bdtronic. The process solution provider from Weikersheim combines its comprehensive process expertise in the dispensing, plasma, impregnation and heat staking technology into individual, cycle time-optimized systems with the help of PC-based control from Beckhoff.

The higher the degree of filling of the impregnating resin in the slots of a stator/rotor, the better the thermal dissipation and mechanical stability of the motor winding, which, in turn can improve the performance of the electric drive. Therefore, to develop high-performance impregnation systems, system providers must possess in-depth process expertise about material preparation, dispensing and curing of resins. Manufacturing dispensing and impregnation systems since the seventies, bdtronic now boasts eight service and sales branches worldwide. More than 580 employees dedicate their time to developing and producing machines and systems for the electronics industry, for the production of batteries for electric vehicles, and sensor technology for autonomous driving. The process solutions are used for single-component and two-component dispensing, prior plasma treatment, heat staking and impregnation for electric drives. “Nearly all of the world’s leading OEMs produce their motors using trickle technology from bdtronic,” explains Markus Rieger, Director of Indirect Sales and Marketing at bdtronic.

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The perfect process solution for e-mobility

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